Die-Cutting Services
Quick turns are a cornerstone of our services at TXG Industries, bringing value to our customers for the exceptional efficiency it brings to their operations. From gaskets to foam tapes, our die-cutting processes produce large quantities of custom designs with precision and consistency.
Our skilled team delivers exceptional results that save time and reduce costs through quality products, minimal waste, and precise tolerances. We collaborate closely with you to identify the process that will yield the best results for your project.
Highly versatile, die-cutting is ideal for a wide range of materials and applications, from custom labels to industrial gaskets and components. We serve a diverse group of global industries, including municipal governments, energy, industrial manufacturing, small engine production, construction and electronics.
Our die-cutting services include:
Cutting techniques
- Kiss cutting
- Split liner cutting
- Butt cuts
Advanced processes
Multi-layer laminations for creating durable custom composite materials
Value-added services
- Custom molded seals
- Island placement (placement of small components on the adhesive layer)
- Multi-layer laminations
- Pull tabs for easy removal
Die-cut tools
At TXG Industries, our investment in advanced die-cutting equipment benefits you. Our versatility ensures greater efficiency. Equally critical —the expertise of our skilled operators. They have a deep understanding of how material thickness and density respond to various die-cutting methods, so you always get the top-quality results your project demands.
Flat-Bed Die Cutting: This method uses a hydraulic press to cut shapes from materials with high precision. It excels in handling thicker, denser foams and rubbers. Flat bed die cutting is particularly suited for smaller production runs due to its rapid retooling capabilities.
Rotary Die Cutting: Using a cylindrical die, this method “stamps” out shapes from sheets of material. Known for its speed and precision, rotary die cutting is ideal for large-scale production runs where efficiency and consistency are critical.
Digital die-cutting: These dieless methods use software guided tools to make precise cuts from flat materials. With no metal die to customize, digital methods are ideal for prototyping and last-minute design changes. They’re also well-suited to specialty projects and materials. Learn more about our digital cutting options: digital knife cutting, laser cutting and waterjet cutting.
At TXG, expect expert die-cutting that delivers exceptional results every time.
Benefits of Die-Cutting
SPEED
We select the die-cutting method that ensures fast, efficient production while maintaining precision.VERSATILITY
Die-cutting is compatible with a wide range of materials, making it adaptable for diverse applications.MATERIAL OPTIMIZATION
Our strategic methods are designed to maximize material usage and minimize waste, ensuring cost-effective results every time.COST EFFICIENCY
For repeat projects, custom dies offer a long-term return on investment as they are non-recurring expenditures.Available Materials
We can cut a wide variety of flat materials, including adhesive tape, soft and hard rubber, corrugated cardboard, metals, plastics, sponges and foams and more. Don’t see your material? Just ask — we’re here to help.
With our extensive inventory and years of expertise, we specialize in creating and replicating gaskets and components tailored to your project. You’re thinking bigger, and at TXG Industries, we’re committed to delivering the kind of results that help you reach your vision.
Common Applications
Gasketing
Using metals, plastics, sponges, foams or rubbers with or without an adhesive backing, our custom gaskets serve a wide range of industries.
Sound and Vibration Dampening
Using specialty foams layered with adhesives, die-cut materials designed to absorb noise, vibration and harshness are easy to handle and apply for everything from industrial equipment to small engines.